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Forging Hydraulic Press Introduction
Forging hydraulic press (four-column hydraulic press, frame hydraulic press) is specially used for rapid hot pressing and cold extrusion of forged parts. It has the characteristics of high precision, good strength, fast speed, high efficiency and energy saving. The hydraulic system can add an accumulator group to enable the main cylinder to quickly press and form, achieving better forging performance. There are two structures: four-column type and frame rail type. It is mainly used for cold and hot forging of metal materials, and can also be used for stretching, bending, correction, flanging, punching and pressing of powder products.
The models of forging hydraulic press design are 100 tons, 200 tons, 315 tons, 400 tons, 500 tons, 630 tons, 800 tons, 1000 tons, 1250 tons, 1600 tons, 2000 tons, 2500 tons, 3000 tons four-column hydraulic press or frame hydraulic press, using multi-directional forging, unidirectional forging, free forging workpiece forming.
Forging Hydraulic Press Features
This series of hydraulic presses has independent electrical and hydraulic power systems. The hydraulic system can add an accumulator fast system, and the working pressing speed can reach 200mm/s, realizing the rapid forging and forming of products. It adopts advanced servo control system and integrated two-way cartridge valve integrated control, with large flow, reliable action, long service life, safe, stable and energy-saving. The electronic control system adopts servo intelligent computer control, the parameter action is adjustable by numerical control, and the working data is tracked by computer throughout the process. It can realize three operation modes of adjustment, manual and semi-automatic, and two forming processes of fixed pressure and fixed stroke. It has the function of holding pressure and delay, and the delay time is adjustable. The working pressure and forming can be adjusted within the specified range. The machine structure is designed according to the customer's product and mold size, and the workbench size and guide stroke are adjusted, which is designed for flexible use.
Technical Parameters:
| Name | Unit | ST-YDK32-100 | ST-YDK32-200 | ST-YDK32-315 | ST-YDK32-500 | ST-YDK32-630 | ST-YDK32-800 | |
| Nominal force | KN | 1000 | 2000 | 3150 | 5000 | 6300 | 8000 | |
| Hydraulic pressure | Mpa | 25 | 25 | 25 | 25 | 25 | 25 | |
| Cylinder diameter | mm | 220 | 360 | 400 | 500 | 560 | 650 | |
| Return force | KN | 150 | 200 | 600 | 800 | 1000 | 1200 | |
| Ejection force | KN | 200 | 400 | 630 | 1000 | 1200 | 1500 | |
| Ejection stroke | mm | 200 | 200 | 250 | 350 | 350 | 350 | |
| Slider stroke | mm | 600 | 700 | 800 | 900 | 900 | 1000 | |
| Opening height | mm | 1000 | 1100 | 1250 | 1500 | 1500 | 1800 | |
| Main cylinder speed | Fast down | mm/s | 180 | 180 | 200 | 200 | 200 | 220 |
| Working | mm/s | 6-20 | 6-30 | 6-30 | 8-30 | 8-30 | 10-25 | |
| Return | mm/s | 160 | 170 | 200 | 180 | 180 | 170 | |
| Ejector cylinder | Ejector speed | mm/s | 70 | 80 | 85 | 80 | 80 | 70 |
| Return speed | mm/s | 140 | 140 | 140 | 130 | 140 | 150 | |
| Workbench | Left/right (inside) |
mm | 700 | 900 | 1260 | 1400 | 1600 | 1700 |
| Front/back (outside) |
mm | 700 | 900 | 1120 | 1300 | 1400 | 1500 | |
| Machine dimensions | Left/right | mm | 1600 | 1700 | 3000 | 3600 | 4200 | 4600 |
| Front/back | mm | 1300 | 1350 | 1500 | 2000 | 2500 | 2500 | |
| Above ground | mm | 3100 | 3600 | 4000 | 4600 | 5100 | 5700 | |
| Motor power | KW | 15 | 22 | 30 | 45 | 60 | 74 | |
| Note: The above parameters are for reference, our company can design according to the user's needs, depending on the customer's products and mold usage. | ||||||||
| Name | Unit | ST-YDK32-1000 | ST-YDK132-1250 | ST-YDK32-1600 | ST-YDK32-2000 | ST-YDK32-2500 | ST-YDK32-3000 | |
| Nominal force | KN | 10000 | 12500 | 16000 | 20000 | 25000 | 30000 | |
| Hydraulic pressure | Mpa | 25 | 25 | 25 | 25 | 25 | 25 | |
| Cylinder diameter | mm | 700 | 800 | 900 | 1000 | 1150 | 1250 | |
| Return force | KN | 1500 | 1750 | 2000 | 2200 | 3000 | 3500 | |
| Ejection force | KN | 1500 | 1500 | 1800 | 2000 | 2500 | 3000 | |
| Ejection stroke | mm | 350 | 400 | 400 | 400 | 500 | 500 | |
| Slider stroke | mm | 1000 | 1200 | 1200 | 1200 | 1400 | 1500 | |
| Opening height | mm | 1800 | 2000 | 2000 | 2200 | 2500 | 2500 | |
| Main cylinder speed | Fast down | mm/s | 220 | 240 | 260 | 260 | 260 | 280 |
| Working | mm/s | 10-25 | 10-25 | 10-25 | 8-25 | 8-25 | 8-25 | |
| Return | mm/s | 180 | 170 | 170 | 160 | 180 | 180 | |
| Ejector cylinder | Ejector speed | mm/s | 70 | 70 | 65 | 75 | 75 | 80 |
| Return speed | mm/s | 150 | 150 | 140 | 140 | 140 | 150 | |
| Workbench | Left/right (inside) |
mm | 1800 | 1800 | 1900 | 2000 | 2200 | 2400 |
| Front/back (outside) |
mm | 1600 | 1700 | 1700 | 1800 | 1800 | 2000 | |
| Machine dimensions | Left/right | mm | 4800 | 4800 | 5000 | 5200 | 5500 | 6000 |
| Front/back | mm | 2800 | 2800 | 3000 | 3500 | 3600 | 3800 | |
| Above ground | mm | 6000 | 6500 | 7000 | 7200 | 7500 | 8000 | |
| Motor power | KW | 90 | 110 | 150 | 180 | 220 | 260 | |
| Note: The above parameters are for reference, our company can design according to the user's needs, depending on the customer's products and mold usage. | ||||||||
Advantages of Forging Hydraulic Press
1. Stable structure: The four-column hydraulic press uses four columns as the supporting structure, which can provide a more stable working platform. The connection between the columns is strong and reliable, which can withstand greater pressure and load, ensuring stability under high pressure.
2. Strong rigidity: The forging hydraulic press can provide higher rigidity when working, that is, the ability to resist external forces. This enables it to maintain higher stability and accuracy during the forging process of heavy or high-strength metals.
3. Wide range of applications: Four-column hydraulic presses and frame hydraulic presses are suitable for forging workpieces of different sizes and shapes. Due to its simple and flexible structure, it can be adjusted and modified as needed to meet the processing needs of different workpieces.
4. Large processing space: Four-column hydraulic presses and frame hydraulic presses have a large up and down travel space, which can accommodate higher and longer workpieces for forging. This makes it suitable for manufacturing large parts or processing tasks that require a larger operating space.
Application of Forging Hydraulic Press
1. Forging auto parts, such as auto piston rods, bucket teeth, gears, auto parts, various special forgings, shafts, discs, special-shaped parts, such as bearing inner rings, auto sleeves, flanges, half shafts, joints, crossheads, hubs, train wheels and other forged workpieces.
2. Forging mining accessories, such as forged picks, forged bucket teeth, forged gears, forged bearing seats, forged knives, forged chain plates, forged chain rings and other accessories.
3. Forging key components of various mechanical equipment, important components in the aerospace and shipbuilding industries.
1. Professional pre-sale service
We will analyze the production process according to the customer's product, make an overall plan, and provide equipment solution, question answering, technical support, customized services, etc.
2. Quality Assurance Service
We have established a dedicated quality inspection department, and each equipment must undergo strict inspection before leaving the factory to ensure the normal operation of the machine.
3. Guaranteed after-sale service
We provide one year quality warranty service, provide customers with installation and commissioning guidance and technical support to ensure that the machine is put into use correctly and smoothly; provide customers with training in machine operation, maintenance and care to improve the technical level of workers.
Henan Songte Machinery Co., Ltd. is a high-tech enterprise specializing in the design and production of hydraulic machinery. The company has been engaged in research and development of new hydraulic machinery for many years, and based on customer needs, it uses advanced hydraulic and servo control systems to produce a variety of intelligent, high-precision, low-energy-consuming hydraulic machinery.
The hydraulic presses produced by our company include multi-directional forging hydraulic presses, extrusion forming hydraulic presses, hot forging hydraulic presses, tee pipe fittings water swelling forming hydraulic presses, deep drawing forming hydraulic press, powder forming hydraulic press, etc. At the same time, we can also design and manufacture various non-standard hydraulic presses according to customers' special needs.
1. Why choose us?
We have manufactured hydraulic press for more than 10 years, our hydraulic presses are of excellent quality, made of high-quality materials and advanced technology, and strictly inspected. The technology is constantly innovating, and the intelligent control is precise and efficient. The service is considerate and thoughtful, and we accompany you throughout the process before, during and after sales.
2. How can you guarantee quality?
We strictly control from many aspects. For raw materials, we select high-quality steel and other materials to ensure quality from the source. During the production process, we follow high-standard process flow, and each link is inspected by professionals. Before the equipment leaves the factory, it is fully debugged and simulated for many times.
3. Can you do OEM for me?
We accept OEM orders, we have a professional team of engineers who will understand the needs of customers in detail, analyze the production process according to the customer's products, make an overall plan, and provide equipment solutions.
4. What payment term do you accept?
We can accept T/T, L/C, western union, money gram, paypal, etc.
5. Do you have any certificates for your machine?
Yes, our machines have gained the certificates of CE, ISO, QC, etc.
6. How long can you deliver the machine?
Generally, it takes about 30 working days, large tonnage machines take slightly longer.
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